Improve efficiency with real-time OEE and downtime analytics

REAL-TIME DATA

Replace manual processes with real-time analytics around availability, performance, and quality across your facility.

REMOTE VISIBILITY

Whether you're on-site or on-the-go, analyze your entire production process with our central dashboard.

MAXIMIZE EFFICIENCY

Identify, diagnose, and resolve issues in real-time to minimize downtime and maximize efficiency

How It Works

The Samsara platform gives you the flexibility to connect your assets to the cloud via the Industrial Gateway. Collect data from sensors, PLCs, and machines to gain real-time analytics around your production performance.

  • 01
    Connect
  • 02
    Input
  • 03
    Analyze

Connect to data sources

Connect directly to sensors, PLCs, and signal-generating equipment with the Industrial Gateway to automatically collect downtime, throughput, and scrap rate data.

Gain additional data via HMI input

Start and stop runs, enter target product counts, and gain additional context on downtime reasons from operator inputs via an HMI.

View and analyze production performance

Analyze your OEE and downtime reasons in the Samsara dashboard to optimize performance and resolve issues quickly.

Real-time dashboards

View live data and analytics on downtime, throughput, and scrap rate throughout your facility.

On any device

Access all of your data and dashboards from any desktop, tablet, or mobile device.

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Applications for any industry

Track any of your manufacturing processes to improve productivity, prevent downtime, and maximize efficiency.

Uncover downtime reasons

Compare downtime across lines, shifts, and products, and drill into specific downtime reasons based on operator input through an HMI device.

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Monitor yield and reduce waste

Automatically measure production rejects and compare defect rate across plants, lines, shifts, and products.

Track against production targets

Measure throughput against ideal cycle times for each product and diagnose potential causes for slow runs.

Data input via HMI

Operators can input downtime reasons, set production targets, and start and stop runs via an HMI device to provide additional context and help resolve issues

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Supporting Hardware

  • IG21
  • IG61
  • HMI10
  • Industrial-Grade Hardware

    Class 1, Division 2 Certified


    Embedded Cellular

    4G LTE connectivity


    Integrated I/O

    Built in analog, digital, and counter I/Os


    Edge Processing

    Local storage & high-performance CPU for low-latency control at the edge

  • Expandable I/O

    Designed to scale with large deployments


    Embedded Cellular

    4G LTE connectivity


    Edge Processing

    High-performance CPU for low-latency control at the edge


    High-Capacity Storage

    Ability to store large datasets locally in the event that connectivity is disrupted

  • Remote Visibility

    View run status & downtime reasons from anywhere.


    Run Control

    Start runs, set targets, & enter downtime reasons.


    Easy to Use

    Configure & customize in just a few clicks.


    Designed for Industrial Environments

    IP65 certified

"Using Samsara, we were able to detect potential machine failures in our concrete drying and bagging operations and make the necessary repairs without unplanned downtime–all within the first week of using the solution."

- A leading concrete manufacturer

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