DTC code P0442: Small EVAP system leak

P0442 indicates a small leak in the evaporative emission control (EVAP) system, which captures fuel vapors from the gas tank and prevents them from escaping. The most common cause is a loose or damaged gas cap, leading to increased emissions, reduced fuel efficiency, and failed smog tests. Samsara’s Fleet Maintenance solution can help you stay ahead of P0442 and other maintenance issues. Want to learn more? Share your email to get started.

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What are the causes of P0442?

A loose or damaged gas cap is the most common cause, but also cracked EVAP hoses, a faulty purge valve, or worn seals.

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What are the symptoms of P0442?

A check engine light, along with increased emissions, a possible fuel smell, and a failed emissions or smog test.

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How do I fix P0442?

Tighten or replace the gas cap, inspect EVAP hoses and seals for damage, and repair purge valves and vent valves.

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How can a fleet maintenance solution help?

Use over-the-air diagnostics and real-time alerts to see if your vehicle needs immediate service, reducing downtime and avoiding costly breakdowns.

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Samsara’s Fleet Maintenance solution uses industry-leading AI to let you take control of your maintenance operations, quickly surfacing fault codes to save time, increase utilization, and consolidate systems for a more resilient, profitable fleet.

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Guide
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A guide to understanding DTC codes

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P0500: Vehicle Speed Sensor (VSS) Malfunction

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P0420: Catalytic Converter Malfunction (Bank 1)

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P0110: Intake Air Temperature (IAT) Sensor Malfunction

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P0300: Multiple Misfires in Engine Cylinders

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P0606: ECM/PCM Processor Fault

FAQs

Learn more about DTC codes

What is a DTC code?

A DTC code (Diagnostic Trouble Code) is a standardized code used to identify issues with key vehicle components like the engine, transmission, or emissions system. DTC codes are part of a vehicle’s OBD (On-Board Diagnostics) system and are commonly triggered when the check engine light turns on. 

Typically, DTC codes typically begin with a letter (like P for powertrain) followed by four digits (such as P0128). For heavy-duty vehicles, DTC codes are typically specified under the J1939 protocol, and each code contains two parts: the Suspect Parameter Number (SPN), which identifies the specific component or system involved, and the Failure Mode Identifier (FMI), which indicates the type of problem detected. 

By using DTC codes, fleets can streamline vehicle maintenance, helping to minimize repair costs, reduce downtime, and improve vehicle health.

What is OBD (On-Board Diagnostics)?

On-Board Diagnostics (OBD) is a system built into most modern vehicles that monitors engine performance, emissions, and other critical systems. Most vehicles use OBD-II, the second-generation standard, which continuously tracks key systems and generates diagnostic trouble codes (DTCs) when issues arise. OBD helps fleet managers, mechanics, and vehicle owners detect problems early, maintain engine health, improve fuel efficiency, and stay compliant with emissions regulations.

What are the symptoms of a P0442 code?

A P0442 code indicates a small leak in the vehicle’s EVAP (Evaporative Emission Control) system. Key symptoms include:

  • Check engine light is turned on

  • Slight fuel smell near the gas tank or fuel system

  • Minor performance issues, such as hesitation, idling, and reduced fuel efficiency

  • Failed emissions or smog tests

Although the vehicle may still run normally, ignoring a P0442 code can result in increased emissions and potential long-term damage to the EVAP system.

What are the causes of a P0442 code?

The P0442 code is commonly triggered by minor leaks in the EVAP system, which prevents fuel vapors from escaping into the atmosphere. Common causes include:

  • Loose, damaged, or missing gas cap

  • Cracked or disconnected EVAP hoses

  • Faulty charcoal canister

  • Malfunctioning purge or vent valves

  • Damaged sensors or connectors in the EVAP system

How serious is the P0442 code?

The P0442 code is generally considered low-risk and usually does not affect the drivability of the vehicle. However, it should not be ignored because:

  • It may prevent the vehicle from passing emissions inspections

  • Continued EVAP leaks can lead to increased emissions

  • Minor leaks may worsen over time, causing further system damage

Can I still drive my vehicle with a P0442 code?

Yes, in most cases, a vehicle with a P0442 code can be driven safely. The vehicle’s engine and performance typically remain unaffected, though driving with the code for an extended period may cause further damage. Addressing P0442 promptly can help:

  • Avoid increased emissions

  • Prevent long-term damage to the EVAP system

  • Ensure the vehicle passes smog or emissions inspections

How do I fix a P0442 code?

To fix P0442, check the gas cap, inspect EVAP components, and repair any potential leaks in the system.

  • Check and tighten the gas cap, and replace it if damaged.

  • Inspect EVAP hoses for cracks, leaks, or disconnections.

  • Examine the charcoal canister for damage or blockages.

  • Test purge and vent valves for proper function.

  • Use a smoke test or professional diagnostic tool to locate small leaks.

  • Clear the code and test drive to ensure the issue is resolved.

What is fleet maintenance?

Fleet maintenance encompasses all activities that keep your vehicles operational and in good repair, including preventive maintenance, regular maintenance, and addressing breakdowns to control maintenance costs.

What is fleet management?

Fleet management involves overseeing all aspects of your vehicle fleet, from acquisition to disposal, including maintenance schedules, tracking real-time data via telematics, and optimizing operations for overall cost savings.

How can a modern fleet maintenance solution help improve efficiency?

Modern fleet maintenance technology like Samsara leverages AI to help fleets take control on their maintenance operations. By harnessing the power of your fleet's data, you can save time and boost utilization, track costs for deeper insights, and consolidate systems for streamlined workflows—driving efficiency, savings, and a resilient, profitable fleet. Some benefits include:

  • Save time and increase utilization: Accelerate work order creation with automated data, reduce repeat shop visits with smart suggestions, and plan maintenance proactively with a unified view.

  • Track costs and identify issues: Analyze cost trends with reporting and identify problem areas with historical data.

  • Consolidate systems and processes: Integrate maintenance directly in Samsara for simplified and safe driver assignment and route creation, and use native integrations and APIs for critical maintenance operations.

  • Use AI to reduce manual work: Solve issues efficiently with Samsara’s AI, using smart alerts and tools to surface fault codes, generate action steps, analyze invoices, and reduce manual paperwork.

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